Another sunny spring day and the gang is taking full advantage of it as they continue caulking the decks of these twin schooners. Next door there's much hubbub as film crews begin shooting the second season of the television series Haven, but our gang are pretty oblivious to all that 'Hollywood' stuff. Let's just hope they don't come over asking us not to make noise.
Friday, April 15, 2011
Tuesday, April 12, 2011
The gang was all keyed up about the delivery of our plank stock today. Having travelled across Canada by train from Surrey, BC to Saint John, NB, the container arrived here at 8 a.m. sharp on a truck from Black's Transport. Then followed four hours of heavy lifting as the planks, most over 30-ft in length, were carried out of the truck, one at a time, then re-stacked and stickered.
But wow, what beautiful stuff it is - "as nice as I remembered it, possibly better," said Dave as he surveyed this beautiful clear wood. At one point, seeing a single small knot he called out, "wait, this one's going back!," then turned back to the pile with a smile. It's going to make for two beautifully-planked hulls on these schooners!
Returning from the trip out West during which he hand-picked the logs that were sawn into this plank stock, Dave put together a few thoughts for the Nova Scotia Schooner Association newsletter. Here are his words:
"Some small coastal village was what I envisioned when first starting a search for quality long length clear planking stock for these twin schooners. I didn't expect to be in downtown Surrey next door to a Tim's when I would find logs of old growth Alaska Yellow cypress. Nor did I expect that the person who had selected the logs from a brow on Haida Guai and now owned them would be a Dutchman. But there they were, being bullied about by a small jet powered push boat in the murky waters of the Fraser River. The boat was shoving logs up onto an oversized conveyor chain, which lifted them out of the water about 30 feet up to the de-barker, which in turn rolled and washed away the bark and sent them down again to ground level.
On the ground you had an immediate appreciation for the size of these forest giants, and their now evident flaws and indicators which might reveal what quality of wood was inside. At least this was what I was learning from John. John the Dutchman is a fellow who specializes in buying and milling timber, mostly for yacht construction, reconstruction and musical instruments. He knows his business and spent the whole of that day carefully examining each log and planning how to approach the cut which was scheduled for the following day. There were six cypress logs selected (by John) a month earlier with the schooner planking in mind. Our deal was that each numbered log had a price attached and I had to either agree to buy the log or not buy it once it had been split in two on the mill.
Looking at the now clean sawed butt ends I could see stained and rotten areas going, who knows how far up into the tree, and a similar stain at the top end. These were old mature trees whose time was up. I could also almost see the growth rings; so tight together were they in the largest log, I could conservatively estimate somewhere around 40/inch.
Now I've been in a few mills over the years, but this place was fascinating, not only could it manipulate logs of 40+' length and 5' diameter, but the operator could roll, tilt and adjust the log to achieve just the cut required. The two sided band saw blade, about 8" wide, cut with the carriage going both ways guided by laser. It took but minutes to render these big suckers down to 1 3/4 inch plank. So accurate was the sawing that I hardly think the planks will need to be dressed before hanging them on the boats.
The end result was a large pile of the highest quality Yellow Cypress long and clear, bundled, stickered and covered, waiting for a train."
Monday, April 11, 2011
After a glorious weekend of sunshine and warm temperatures, the gang returned to work today in a cold, windy drizzle that eventually turned to out and out rain. Not a great start to the week you'd think but then the nicest thing happened. Having read about a kindly gentleman who's been sending Tim Horton's finest to the gang rebuilding the schooner Bluenose II - something we all thought was pretty cool - Dory Plug rather brazenly posted on Facebook that since we are building two schooners, as well as a sailing dory for the Tim Horton's Children's Camp, we should at least get a few timbits. Well, it turns out this man is a Facebook friend of The Dory Shop and before lunch today a taxi arrives with hot coffee and donuts for our damp and grateful gang. Thank you David Carnes for your kindness. It made for a bright spot in an otherwise dreary day!
Wednesday, April 6, 2011
Monday, April 4, 2011
The gang's been taking advantage of some decent weather (interspersed with crazy little storms) and has made great progress on the deck of the westernmost schooner. In fact, Dave thinks they may be ready for the shutter plank tomorrow afternoon. Stay tuned.